定制密封解决方案不仅仅适用于具有高生产量高的大型公司。中小型制造商(SMMS)也可以通过外包制造工业橡胶制品来受益。从切割,粘接和层压到木质和安装,value-added manufacturingsaves you time and money. By outsourcing component-level fabrication to Elasto Proxy, you can also know your true costs and benefit from better perceptions of quality.
切割,粘接和层压
一些较小的制造商仍然削减rubber productsin-house. They claim it costs less to use their own hand tools for lower volumes. They also believe (incorrectly) that custom sealing always requires expensive tooling and setup fees. Water jet cutting, a tool-less process, uses a highly pressurized stream of water to cut rubber sheets and profiles. In addition, this form of digital manufacturing at Elasto Proxy eliminates setup fees because it works directly from your CAD files.
我们的水喷射设备也可以支撑垫片粘合的干净切割。冷粘接,一种较少的工具的工艺,对于较低的成品垫圈来说是很好的。加上,就像其他gasket bonding processes从Elasto Proxy,没有任何设置费用。层压,另一种定制制造过程,从具有特定热,声学和振动阻尼性能的橡胶材料片材产生夹层状结构。这种定制绝缘材料可包括压敏粘合剂(PSA)背衬。
Kitting and Installation
Cutting, bonding, and laminating can be combined with kitting for even greater value. AsCanadian Fabricating & Welding解释说,MetalCraft海洋是一家high-speed aluminum boats that buys custom-packaged kits from Elasto Proxy. Each kit contains all of the insulation for a boat build, which helps the Kingston, Ontario manufacturer to avoid excessive ordering. Kitting also promotes efficiency because installers don’t have to search for individual parts and can simply peel-and-stick the insulation.
定制密封也以其他方式提高了安装。在内部切割橡胶的SMM经常使用可以使锯齿状切割的刀具。安装人员无法与水射流切割可以保持这些不均匀的边缘。连接和分离PSA背衬产品以对准它也削弱了粘合剂键。此外,不均匀的削减可能会导致安装人员拉伸材料。由于橡胶在温度变化下膨胀和收缩,因此安装在安装过程中的橡胶产品可能会缩小并从基板上拉出。
True Costs and Perceived Quality
定制密封还提供SMMS真正的成本of industrial rubber products. Asking your employees to cut gaskets may seem cost-effective, but not if they’re highly paid workers like welders. Plus, mis-cuts may result in significant amounts of shop waste. Purchasing personnel won’t know if an installer makes a mis-cut, or if materials were nested to maximize material yields. SMMs also pay more for materials because they buy in lower-volume quantities than a custom fabricator like Elasto Proxy.
最后,通过促进质量的总体看法,定制制造增加了价值。例如,当潜在买家评估移动设备时,窗口垫圈不适合妥善渗透。同样,在机械市场中的潜在买家可以判断观察窗口上的橡胶垫圈是否被错误切割。门窗垫圈,橡胶密封件,和热和声学绝缘可以支持对产品质量的总体看法或减损它。这是你的选择。
Custom Sealing from Elasto Proxy
您是一个小于中型制造商(SMM),需要低于中等体积的密封件,垫圈和绝缘材料吗?Elasto Proxy是一种增值制造商,具有切割,粘接,层压和套件能力。我们还可以帮助您加快安装,跟踪您的真实成本,并促进您的买家的经验。您还可以使用如何代表您的购买电源并以速度和效率转换材料来利用我们的购买力。
To request a quote or learn more about us,联系Elasto Proxy..



